FLEECE MACHINE

FLEECE MACHINE DESCRIPTION:

Ø In MONDOL FABRICS LTD., fleece m/cs are available with JIUNN LONG brand.

Ø Fleece m/cs are used for particular configurations of their m/c parts. Here cams, feeders, sinkers are totally different in construction.

Ø Usually fleece m/c can be visually identified by its belt & VDQ pulleys configuration in compare with s/j m/cs.

Specification:

Brand name: JIUNN LONG

Origin: Taiwan

Gauge: 20

Cylinder dia: 30

Needles: 1872

Feeder: 90

Indication point:

ü Motor on/off: It indicates the motor is on or off.

ü Cooling fan condition: It indicates either the cooling fan rotates or not.

ü Gate lock/unlock: It indicates either the gate lock or unlock.

ü Hole indicator:It indicates the holing is happened or not.

ü Oil mark indicator: It indicates the oil mark is creates or not.

ü Broken needle indicator: It illuminates if the needle broke.

ü Bottom stop motion: It indicates whether the bottom yarn feeding is running or not.

ü Top stop motion: It indicates whether the top yarn feeding is running or not.

ü RPM counter: It indicates the running rpm of m/c.

Loop used in fleece:

Fleece fabric is mainly of two types:

1. Two thread fleeces which have knit & loop yarn.

2. Three thread fleeces which have knit, tuck and loop yarn.

Yarn type of this loops are:

Loop	Type
Knit	Cotton
Tuck	Cotton
Loop	PC

Cam setting of fleece:                                                           

Cam Cam     box type	1st	2nd	3rd	4th	5th	6th
Track1	K	k	T	K	k	M
Track2	K	k	M	K	k	M
Track3	K	k	M	K	k	T

  Needle arrangement:

                             1

                                2

                                   3

Fleece machines working operations:

Production calculation:

As fleece fabric is constructed with 3 threads in 3 threads fleece we have to calculate production for each loop yarn. Calculations are as below mentioned.

For Base or knit yarn

Production/hr

    No. of needles x Feeder no. x rpm x Stitch length(mm) x 60

=

         10 x 2.54 x 36 x 840 x count(Ne) x 2.2045

           

                 2162x108x17.3x3.8x60

=

         10x2.54x36x840x30x2.2045 

=18.130Kg

 

For Binding or Tuck Loop yarn

Production/hr

          No. of needles x Feeder no. x rpm x Stitch length(mm) x 60

=

                10 x 2.54 x 36 x 840 x count(Ne) x 2.2045

       

        2162x108x17.3x3x60

=   

       10x2.54x36x840x30x2.2045

=14.313Kg

For Fleece or Loop yarn

Production/hr

                No. of needles x Feeder no. x rpm x Stitch length(mm) x 60

=

                        10 x 2.54 x 36 x 840 x count(Ne) x 2.2045

       2162x108x17.3x1.7x60

=

      10x2.54x36x840x16x2.2046

=15.208Kg

Total production/hr=(18.130+14.313+15.208)Kg

                              =47.651Kg