Printing

Procedure of design production of printing:

Ø Fashion house department:

At first,the soft copy design is taken from the buyer which will be printed. Then the design is opened by Adobe photoshop or Adobe illustrator in computer. Then the design is divided into various parts according to its various color & printed on the plastic design paper. The design papers then sent to printing department.

Ø Printing department:

Initially TXR is applied on mesh fabric & the plastic design paper is applied on it.Then the design part of design paper attached with mesh fabric becomes soft. Then the soft part of mesh fabric are washed the design will be prominent on the mesh fabric. Then the mesh fabric will be the part of the design for a specific color. Such whole design is produced for all color of a design at individual mesh fabric.

Different techniques of printing:

Ø Rubber printing:

Rubber printing is of two types: 1. Rubber white 

                                                    2. Rubber clear

Ø Crack printing:

Crack is of two types:  1. Crack white

                                     2. Crack clear

Ø Transfer printing:

Ø Discharge printing:

Ø Pigment printing:

Ø Plastisol printing:  1. Plastisol white

                                          2. Plastisol clear

PRINTING COLOR & AUXELLERIES:

SL. No.	Name	SL. No.	Name
1	Dutex red DABGAF	26	Formaton mazienda
2	SW-15 leamon	27	Flowersent yellow
3	Deep black	28	Tpp navy blue
4	Tpp violet	29	YCP red
5	YCP yellow	30	YCP-285 deep greeen
6	YCP-203 mid blue	31	YCP-165 maganta
7	T.T. paste	32	Nonsticy paste
8	Nilon fixer-33	33	Genetex EP/BC
9	PG gum	34	Aica aibon
10	Photo TXR	35	Herdoner
11	Gum tape	36	Mesh fabric
12	Newtex BIF	37	Aciton
13	Keroshin	38	Aquasol TS
14	Golden glitter	39	Silver glitter
15	Golden foil	40	Silver foil
16	Washing powder	41	Marking pencil
17	Iron materials	42	Seris paper
18	Hazira card	43	Ata
19	Anticutter blate	44	Plastisol white spw
20	Plastisol black spbk	45	Plastisol orange spo
21	Plastisol yellow spyl	46	Steel frame
22	N K coper	47	White paste-NR-101
23	Orint paste-NR-251	48	Binder-500A
24	Clear NXN	49	Softnir
25	Seka paste-1000	50	Dutex green AF

Dyeing

DYEING M/CS SPECIFICATION(Floor no.1)

M/C No.	Brand	Origin	M/C Capacity(kg)	Loading Capacity(kg)
1	TONG GENG	Taiwan	50	40
2	TONG GENG	Korea	600	500
3	TONG GENG	Taiwan	100	50
4	TONG GENG	Taiwan	200	150
5	TONG GENG	Taiwan	500	350
6	TONG GENG	Taiwan	800	700
7	TONG GENG	Taiwan	1200	900
8	TONG GENG	Taiwan	300	250

SAMPLE DYEING M/C:

M/C No.	Brand	Loading Capacity(kg)
1	SUNTEX	40
2	SUNTEX	15
3	SUNTEX	25
4	SUNTEX	25
5	SUNTEX	15
6	SUNTEX	15
7	SUNTEX	5
8	SUNTEX	5

DYEING M/CS SPECIFICATION(Floor no.:2)

M/C No.	Brand	M/C type	Origin	M/C Capacity(kg)	Loading Capacity(kg)
1	Dilmenler	HT	Turkey	800	650
2	Dilmenler	HT	Turkey	50	40
3	Dilmenler	HT	Turkey	450	350
4	Dilmenler	HT	Turkey	900	800
5	Dilmenler	HT	Turkey	600	520
6		Atmos.		400	350
7	Dilmenler	HT	Turkey	900	750
8	Dilmenler	HT	Turkey	1200	1000
9	Dilmenler	Atmos.	Turkey	600	520
10	Dilmenler	Atmos.	Turkey	600	520
11	Dilmenler	Atmos.	Turkey	375	250
12	Manmool	HT		120	100

SAMPLE DYEING M/C:

M/C No.	M/C type	M/C Capacity(kg)	Loading Capacity(kg)
1	Atmos.	80	50
2	Atmos.	25	15
3	HT	30	15

CHEMICALS NAME & FUNCTION:

No.	Chemical	Function
1	NOF	Detergent
2	PCLF	Detergent
3	RWD	Detergent
4	WD-800	Detergent
5	MFL	Anticreasing agent
6	CHEME STAB-SBA	Stabilizer
7	OEM	H2O2 killer
8	LF	Finishing agent
9	ACETIC ACID	Neutralizing agent
10	CAUSTIC SODA	Scouring agent
11	H2O2	Bleaching agent
12	GLOBER SALT	Exhausting agent
13	SODA ASH	Fixing agent
14	DPE	Levelling agent
15	AD	Levelling agent
16	E2R	Levelling agent
17	JINFIX	Fixing agent
18	EC	Fixing agent
19	LAMFIX	Fixing agent
20	FORMIC ACID	PH control
21	ULTRA-196	Silicon
22	KAPPATEX	Reducting
23	XLF	Polyester leveling agent
24	KRCP	Oil remover
25	AN.VO	Anti foaming agent
26	JINTEX	Fixing remover
27	HINSOU	Softener
28	CS	Softener
29	DSP	Soaping
30	NSR	Soaping
31	HDL 350	Enzyme
32	LPD	Wash off
33	TRICAR P	Sequestering agent
34	KAPPAQUEST	Sequestering agent

DYES NAME:

Kiractive Brand: Kiractive Black B Kiractive Yellow 3RX Kiractive Orange 2RX Kiractive N. Blue 2GL Kiractive N. Blue GG Kiractive Red 6BX Kiractive Dipe Red HB Kiractive Orange W3R  Kiractive Yellow 4GL	Dychufix Brand: Dychufix Black GR  Dychufix Red 3B-XF Dychufix Yellow 3R-XF Dychufix Black B Dychufix Orange 2R-XF Dychufix Yellow 4GL Dychufix T. Blue G
Remazol Brand: Remazol Blue RSPL Remazol T. Blue G Remazol Yellow 3GL	Drimarene Brand: Drimarene Blue HFRL Drimarene Yellow CL2R Drimarene Red CL5B Drimarene Blue HF2B Drimarene Yellow HFR Drimarene Navy CLR
Levafix Brand: Levafix Blue CA Levafix Red CA Levafix Yellow CA	Tricol Brand: Tricol Yellow 3RS Tricol N. Blue GG Tricol Red 3BS
Disperse Brand: Disperse Black EXSF Disperse N. Blue KXNF Disperse Red KFB Disperse Yellow K4G Disperse Blue KFBL

Cotton fabric dyeing:

Recipe:

PCLF: 0.8g/L

Tricar P: 0.6g/L

Stab.: 0.3g/L

KRCP: 0.4g/L

H₂O₂: 2.9g/L

Caustic: 2.15g/L

Acid + OEM: 0.9g/L + 0.3g/L

Acid + HDL: 0.09% + 0.4%

Rem. Yellow 3GL: 0.93%

Rem. Blue RR: 0.2744%

Rem. Yellow RR: 0.014%

G salt: 50g/L

Soda: 10g/L

Acid +E2R:0.09% + 0.9%

A41: 0.3%

Acid: 0.9g/L

Acid + Hinsou : 0.07% + 0.6%

Tricar P: 0.3g/L

Polyester fabric dyeing:

Recipe:

PCLF: 0.9g/L

Tricar P: 0.7g/L

Stab.: 0.34g/L

KRCP: 0.3g/L

MFL: 2.2g/L

H₂O₂: 3.4g/L

Caustic +Soda: 1.12g/L + 3.4g/L

Acid : 1.12g/L

Acid + HDL350: 0.2% + 0.6%

           HDL250: 0.3%

Disp. Yellow K4G: 0.064%

Disp. Red KFB: 0.056%

Disp. Blue KFBL: 0.023%

Formic acid: 50g/L

XLF: 1.7%

MFL: 2.2g/LS

Acid: 0.9g/L

Acid + Hinsou : 0.2% + 0.8%